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Airsup

Run the change before you make it.

A discrete event simulation runs a week of production on your twin in seconds. Change a product, a cell or a shift, and watch throughput and the bottleneck move.

Get your plant simulated

The line as it runs today.

987drones per week
BottleneckArms and top plate
Load of every station across one simulated week. Blue squares are parts waiting.Illustrative line, simulated

What you can test.

Anything that changes how work moves through the floor.

01A new product or revision

New steps, longer tests, a different routing. See which station it overloads before it reaches the line.

02A new cell or machine

Add a second cell where the queue builds and see what the week gives back.

03Shifts and crews

Another shift, a shorter week, fewer people on a station.

04Cycle times and buffers

A faster fixture, a slower supplier, a smaller buffer between two stations.

05A new layout

Move cells, add a line, plan the next building, and run it before anything moves.

What comes back.

The same numbers for every version, side by side, with the inputs behind them.

Throughput
Units per week, for the version you tested and the one you run today.
Bottleneck
The station that limits output, and how busy it is.
Lead time
The hours a unit spends from its first station to its last.
Work in progress
The parts on the floor and in the queues.
Every station
Its load across the week, so you see what is next in line to limit you.

Ask it in
plain words.

Supi answers what if questions from the same simulation, and shows the week it ran.

You

What happens if we release Drone X2 next week?

Supi

Camera calibration becomes the bottleneck at 100%. Output drops from 987 to 629 drones a week. A second calibration cell brings it back to 987.

Runs on Airsup Private. Answered from a simulated week.