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Airsup

Airsup vs FlexSim

A live twin of your factory, or a visual modeling tool?

FlexSim is worth evaluating for hands-on 3D process modeling by your own team. Airsup is worth evaluating when you want your facility captured, turned into a live twin and simulated, with every user on it.

A new product, run on the line first.

What Airsup shows: a week of production for each version of an illustrative line, and the station that limits it.

987drones per week, Drone X1
Camera calibration0%
Arms and top plate100%
Power wiring74%
Landing gear build72%
Simulated. Illustrative line from the public PX4 X500 V2 build guide.

Side by side.

Use these questions to assess fit for your own production case.

AirsupFlexSim
Primary focusA live digital twin of your facility, its simulation, Supi and agents.3D process modeling, manufacturing flow and bottleneck analysis.
Starting pointWe build the twin from the data you already have: drawings, CAD and exports. We visit only when something is missing.Drag-and-drop models, flowchart process logic and scenario analysis.
Who modelsAirsup builds the twin and the simulation; your team works on it.Your team or a partner builds and maintains the models.
Across plantsSupi learns at one plant and applies it across all of them.Confirm how models and lessons carry across your sites.
How to startA paid pilot on one line or program, then a yearly program per facility with maintenance included. Every user included.Licences, implementation, model development and support, quoted by the vendor.
Evidence to ask forModel assumptions, the baseline, scenario results and the limits of the study.The same evidence for a model built with the selected tool.

What FlexSim is built for.

Visual process modeling for manufacturing flow.

FlexSim provides 3D simulation with drag-and-drop modeling and flowchart-based process logic. Manufacturing applications include testing equipment changes, examining bottlenecks and evaluating factory layouts.

Source: FlexSim product page

When each fits.

Evaluate Airsup when

You want a live twin of your facility without building models yourselves, want the answer in days rather than after a modeling project, want planners and engineers (not only simulation specialists) to work on it, want to know before release whether a product change fits the line, or run several plants that should learn from each other.

Evaluate FlexSim when

You want to build and maintain 3D process models and use visual experiments to examine equipment, material flow and production constraints.

Questions.

What is the difference between Airsup and FlexSim?

FlexSim is worth evaluating for hands-on 3D process modeling by your own team. Airsup is worth evaluating when you want your facility captured, turned into a live twin and simulated, with every user on it.

When is Airsup the better fit than FlexSim?

You want a live twin of your facility without building models yourselves, want the answer in days rather than after a modeling project, want planners and engineers (not only simulation specialists) to work on it, want to know before release whether a product change fits the line, or run several plants that should learn from each other.

Can Airsup replace FlexSim?

That depends on your model requirements. Evaluate both against one defined production case and the outputs you need. This comparison does not establish feature parity or migration compatibility with FlexSim.

How do we start with Airsup?

A paid pilot on one line or program, then a yearly program per facility with maintenance included. It covers the capture of your facility and its simulation, with every user included. The scope is agreed before work begins.

What should we prepare?

The decision you need to make, the outputs that would settle it, and the process route, cycle times, shift calendar and equipment constraints for the area in scope.

This comparison uses the vendor's public product description and Airsup's published offer. It is not a hands-on benchmark. Confirm capabilities, integrations and terms for your own project. Product names belong to their owners. See also how Airsup simulates, manufacturing simulation with Airsup and engineering change impact.